CASE STUDIES
End of line test systems
IAC – END OF LINE TEST STATIONS FOR AUTOMOTIVE COCKPIT
2 online electrical test stations and 1 offline rework station at IAC’s cockpit manufacturing facility at Liverpool
LEAR – FORCE APPLICATION MACHINES
Force Application Machines (FAM) built for Lear to perform an end-of-line calibration test on the safety relevant occupant classification system components of a car passenger seat
DEFA – TEST SYSTEM FOR EV CHARGER
Sorion were tasked to design, manufacture and supply a bespoke test unit to validate the correct operation of the eMove Mode2 electric vehicle charger.
DENSO
We have been tasked to build equipment capable of testing four variants of an air distribution unit (ADU) for the Porsche Cayenne: left and right hand versions of two-zone and four-zone air distribution.
DYSON – TEST SYSTEM FOR ROBOTIC VACUUM CLEANER
To design, build and supply test equipment capable of testing and calibrating the latest Dyson 360 Eye Robotic vacuum cleaner which constantly observes and interprets its surroundings
ANTOLIN INTERIORS
Guided assembly with parts verification and traceability for a new Jaguar Instrument Panel and Console facility
JIFENG – END OF LINE TEST FOR AUTOMOTIVE ARMREST
We have built a bespoke, line integrated end of line test system capable of testing two variants of the new Range Rover rear armrest
Guided assembly and process control
KAB SEATING
Sorion’s Pick-to-Light, guided assembly and EOL testing technologies implemented to minimise errors and improve productivity on KAB Seating’s new production line
GARDNER DENVER – PROCESS CONTROL SOLUTION
A complete production control solution to guide, control and verify the assembly operations at the customer’s compressor manufacturing facility in Redditch, Worcestershire.
IAC ELMDON – PROCESS CONTROL AND TRACEABILITY SOLUTION
Process Control and Traceability Solution to error-proof the workflow on the Instrument Panel Topper line at IAC Elmdon
Robot systems
WINCANTON – MOBILE ROBOT ASSISTED ORDER FULFILMENT SYSTEM
Thanks to an investment in new mobile robot technology from Sorion, Wincanton is now able to process orders quicker and with no errors.
GA PET FOOD PARTNERS – ROBOTIC LABELING SYSTEM
We designed an automated labeling system using collaborative robots for the customer’s 2kg My Label dog food bags
Pick to Light
KAB SEATING
Sorion’s Pick-to-Light, guided assembly and EOL testing technologies implemented to minimise errors and improve productivity on KAB Seating’s new production line
GA PET FOOD PARTNERS – PICK TO LIGHT / PUT TO LIGHT SYSTEM
A standalone pick to light and put to light station for label storage and retrieval
TRANSGLOBAL – PUT TO LIGHT ORDER SORTING SYSTEM
The company implemented a semi-automated order sorting system that would allow 2 operators to sort the individual parcels of a bulk shipment into bags.
Electronic product design
SMARTWATER – ELECTRONIC DESIGN OF DISCHARGE PUMP CONTROLLER
The project involved designing a microcontroller based pump controller for SmartWater’s forensic spray system.