End of Line Test

• Digital Inputs and Outputs for direct control and feedback
• Analogue Inputs and Outputs for direct control and feedback
• Controllable supply voltage and current measurements
• Controller Area Network (CAN) for diagnostics and control via control units
• Local Interconnect Network (LIN) for control of intelligent components
• Servo and Stepper Motor Control
• Counter and Frequency Measurements and FFT Analysis

Sorion Electrical Test Systems are currently used to test the below components:

• Automotive and Commercial Seating
• Aircraft Seats
• Vehicle Fascias and Cockpits
• Robot Vacuum Cleaners
• Vehicle Centre Consoles
• HVAC Modules and Assemblies
• Switch Packs
• Doors and Trim Panels

Sorion offers customised fixturing solutions to ensure a fixed environment in which tests are run so that results are repeatable.

Test fixtures can be either automatic or manual in operation to suit the application and can incorporate the following:

• Location, measurements and gauging functions
• Poka Yoke tools to ensure correct part alignment/fitment
• Integration of barcode scanners and RFID readers
• Electrical / Mechanical systems providing interface to the unit being tested.

All fixtures are designed in 3D CAD using models supplied to ensure correct fit and operation in the virtual space prior to
machining parts.

Yes. A test system can be built with interchangeable test fixtures so that product specific connections can be changed.

Every unit tested first passes through an identification step. Barcodes link the product to the correct test sequence and store key information such as serial number, variant.

Sorion’s test systems are powered by Sextans-RT, which controls the test run, data acquisition and result management.

Data is seamlessly transferred to our traceability database Orion
to provide quality assurance and performance statistics geared to manufacturing requirements.

After each test, the system records the pass/fail status, key measurement results, and the full data set, as required. These records are linked to the product’s unique ID and stored in a database. This ensures full traceability throughout the product’s life cycle.

Types of data collected:

• Task and step confirmations – timestamps, digital signatures, Operator ID
• Cycle times
• Quality and measurement data – torque values and data from connected tools and sensors
• Traceability and Serial Data – Barcodes, QR codes, or component serial numbers
• Media capture
• Audit trail and compliance data – Complete historical logs required for regulatory standards like ISO, FDA, or IATF proving that procedures were followed without deviation
• Electrical test data: V, I, & R, Part ID, Control Module Data & DTC’s

Sorion integrates with a wide range of systems to streamline operations and enhance connectivity. Its open architecture allows integration with ERP systems, quality management systems, and various manufacturing equipment, including both legacy and modern devices.

Sorion’s Sextans platform supports IIoT devices and sensors, enabling real-time data collection and machine monitoring.

The software can integrate with factory assembly tracks, assembly equipment and tooling, pick to light devices and barcode scanners.

This flexibility allows Sextans to adapt to existing infrastructures and improve operational efficiency across different industries.

Sorion offers a robust array of support resources to help users make the most of the platform.

We have a dedicated support team that is available 24/7 to assist with any technical issues or questions, ensuring that users receive timely and effective help whenever they need it.

Our Training portal offers on-demand training videos and bookable in-person training.