PICK TO LIGHT

Pick to Light is a paperless picking system that enables you to reduce picking errors. The system guides the operator by light illumination to pick the correct parts and quantities, in the correct sequence for an assembly process.

It aids rapid and precise selection of parts in dynamic pick situations and is commonly used within warehouses and is increasingly being used on production assembly lines for the purpose of “kitting”.

Get started from as little as £1,995

EASY TO MOUNT AND RECONFIGURE

Setting up the system is intuitive and quick, meaning that you can get started promptly

IMPROVED QUALITY

Pick by Light reduces picking errors by 99.9% and ensures continuous quality

INTEGRATION

Integration with guided assembly systems and assembly jigs

EASY TO USE

We focus on user-friendly simplicity so operators are immediately productive



Get started from as little as £1,995

Our Pick to Light Starter kit that allows you to get started with a smaller project or to test the technology on a pilot project before scaling up.

The kit includes:

  • 15 simple light modules
  • Controller and accessories
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APPLICATIONS

KITTING

Pick-to-light ensures that kits are assembled quickly and accurately and are delivered to the next stage of production at the right time.

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MANUFACTURING & ASSEMBLY

Pick-to-light installed at multi-variant assembly stations removes errors, speeds up build time, and simplifies the training process.

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LOGISTICS

Quick and accurate order picking, stocking and replenishment

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System components

The Pick by Light system consists of the following components:

  • Light modules: one per storage location
  • Control computer with an interface to communicate with the pick-to-light controller using a TCP protocol via an Ethernet connection
  • Pick to Light controller (the quantity depends on the system size)
Pick to Light system architecture

What our customers say:

By incorporating the use of a Pick to light system and assembly fixtures designed by Sorion across four workstations, we have been able to streamline our build and test process to achieve an output of 1 x assembly every 15 minutes. The system as a whole has been crucial to achieve the weekly demands from our customer and without it our output would be dramatically reduced.
Tier 1 Automotive Supplier
Due to the safety critical nature of the assembly it was important to maintain a high level of quality in the part. The Pick to Light system has been crucial to eliminating field failures attributed to build/process errors. Traceability is also key and the use of a barcode scanning system within the Sorion workstations  has allowed us to track child part information and generate a birth certificate for every assembly including part, build and operator data. The data stored in Orion is key to us being able to give our customer confidence in the quality of parts as we can share this data quickly and easily with them.
Manufacturer of Automotive Components
The Sorion team installed a complete production control solution at our manufacturing facility. The system has greatly improved the quality of the assembly processes and it was instrumental in helping us to achieve IATF (International Automotive Task Force) 16949 certification.
Gardner Denver

FREQUENTLY ASKED QUESTIONS

All you need to know before implementing a Pick to Light system

PICK TO LIGHT FAQ

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