JUST-IN-SEQUENCE
PRODUCTION CONTROL

Just-in-Sequence (JIS) manufacturing is a key strength of Sorion.

Our powerful error-proofing, traceability and reporting applications provide end-to-end manufacturing control to ensure that all parts are supplied to the OEM at the right time and in the right sequence.

CAPABILITIES

Sorion’s Sextans process control software is known throughout the automotive industry for its versatility. Sextans supports all processes, from kitting to assembly control, rework and end of line test.

As with all Sorion products, the system is configurable and can be tailored to suit your application.

FEATURES

  • End-to-end product traceability
  • Scalable and flexible
  • 24/7 support contract

Integration with existing ERP systems

Integration of all machines and tools

Improve customer satisfaction and your profit margin

Core functionality

Just-in-time sequenced manufacturing

LOGISTICS AND PICK TO LIGHT / PUT TO LIGHT

Pick to Light systems improve efficiency and eliminate errors within your logistics and production processes. Key areas of application include:

  • Picking process
  • Assembly processes
  • Distribution process

ASSEMBLY CONTROL

Sorion’s Sextans process control system helps to improve production efficiency through a system of visual and intuitive work, ensuring that the appropriate processes are performed in the correct sequence on the right parts.

Using Sextans you can detect errors as they occur in production, before they become bigger issues down the line.


Sequenced production control - Mobile robot management and analytics

AUTONOMOUS MOBILE ROBOT MANAGEMENT

Fleetware enables the integration of Autonomous Mobile Robots into the production environment

Fleetware links the operation of AMRs with the overall workflow, processes and environmental systems of a facility, including pick to light systems, manual and automated assembly stations, test systems.


Sequenced production control - Machine integration

TOOL AND MACHINE INTEGRATION

Seamless integration with third party equipment, machines and tools.


TRACEABILITY

The Orion Traceability Database provides a complete history of all processes on product assemblies. This helps to meet regulatory requirements and provide documented evidence that the products were manufactured to exact specification.

Orion also provides a flexible set of analysis tools from quick simple visual charts to more complex analysis.


Andon display

OEE AND AVAILABILITY MONITORING

With Orion EMA (Equipment Monitoring and Availability) you have the right tool to integrate centralised equipment monitoring, availability and event tracking. The application allows andon display and web based reporting of production line performance, including:

  • Current Status
  • Equipment Availability & OEE (Overall Equipment Effectiveness)
  • Downtime Cause Analysis

Example Projects

Gardner Denver – Production control at compressor manufacturing facility
IAC Elmdon – Process control solution for the Instrument Panel Topper Line
KAB Seating

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